Ballard to launch FCmove(TM)-SC fuel cell at Busworld: improved performance and lifecycle cost on the road to diesel parity

Executive Summary

• Ballard Power Systems announced the unveiling of its new-generation transit fuel cell module, the FCmove®-SC, at Busworld in Brussels (October 4–9, 2025).
• The new module is designed to improve diesel parity by offering lower lifecycle costs, simplified vehicle integration, and enhanced safety features for city transit buses.
• Key technical improvements include a 30% increase in end-of-life system power, a 40% reduction in total part count, and an expected service life of approximately 25,000 operating hours.

Key Details

• Product Name: FCmove®-SC (new-generation transit fuel cell module).
• Launch Event: Busworld in Brussels, Hall 9, Stand 579, October 4–9, 2025.
• Performance Metrics:
  • Targets peak power capability of at least 75 kW.
  • 30% increase in system power (end-of-life) with improved durability.
  • 25% increase in volumetric power density via integrated DC/DC packaging.
  • 25% higher maximum radiator outlet temperature (increased from 60°C to 75°C), simplifying thermal management.
  • 40% reduction in total part count.
• Operational Efficiency:
  • Optimized for consistent in-service output and higher thermal margins.
  • Supports smaller cooling requirements and provides more usable waste heat for cabin heating.
  • Expected service life of approximately 25,000 operating hours under standard transit duty cycles.
• Integration & Maintenance:
  • Internalizes DC/DC converter and power controller to consolidate functionality into a smaller, more serviceable package.
  • Fewer external interfaces and routable parts simplify powertrain integration.
  • Reduces diagnostics and preventive maintenance requirements.
• Software & Services:
  • Upgraded fleet services paired with predictive maintenance and analytics.
  • Utilizes onboard communications and the FCServiceCloud Customer Insight portal for preventive/predictive maintenance workflows.
• Safety Features:
  • PEM stack enclosure incorporates new internal geometry to inhibit hydrogen-related risks.
  • Passive safety measure reduces dependence on conventional active safety features (sensors and software controls).
• Market Context:
  • Builds on Ballard's operational experience with over 850 vehicles deployed across Europe.
  • FCmove®-HD module has been successfully operated over nearly 100 million service kilometers.

Notable Quotes

• "The FCmove®-SC is the latest product on Ballard's new core product platform which anchors broader advances targeting the industry's core challenge: narrowing the gap in cost of ownership parity with legacy diesel systems... The fuel cell design significantly reduces integration complexity for bus manufacturers while improving life-time cost and performance for transit operators." — Kevin Colbow, Senior Vice President and Chief Technology Officer, Ballard.
• "Our focus is to deliver practical, measurable steps that move fuel cell buses closer to diesel parity... to deliver a solution that simplifies vehicle integration, reduces operating and maintenance costs – backed by services that keep fleets reliably on the road." — David Mucciacciaro, Senior Vice President and Chief Commercial Officer, Ballard.